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OEM/ODM HZ800-X Hydraulic Environmentally Friendly Core Shooting Machine

Product Equipment
HZ800-X Hydraulic Environmentally Friendly Core Shooting Machine
  • HZ800-X Hydraulic Environmentally Friendly Core Shooting Machine
Horizontal Parting Core Shooting Machine

HZ800-X Hydraulic Environmentally Friendly Core Shooting Machine

The Hydraulic Environmentally Friendly Core Shooting Machine is a front-end technology designed to optimize core production while A significant reduction environmental impact. This fully automatic machine offers Individual cases precision, reliability, and efficiency, making it ideal choice for industries requiring high-quality core production.

Key Features and Advantages

Fully Automatic Operation
The Hydraulic Environmentally Friendly Core Shooting Machine operates automatically, reducing the need for manual intervention. This automation enhances production efficiency by increasing throughput and A significant reduction human error. Operators can set parameters and allow the machine to handle the core shooting process, ensuring consistent and high-quality results throughout the production cycle.

Hydraulic System for Precision
At the heart of the Hydraulic Environmentally Friendly Core Shooting Machine is its hydraulic system, which ensures smooth and precise operation. The hydraulic pressure control enables accurate molding and shooting of core material, ensuring uniform core density and Very small material waste. This system also extends the lifespan of the machine and reduces maintenance needs, making it a cost-effective solution in the long run.

Environmentally Friendly Design
One of the protrude features of the Hydraulic Environmentally Friendly Core Shooting Machine is its focus on sustainability. The machine is designed with eco-friendly components that help reduce energy consumption and waste. By utilizing hydraulic technology and optimizing the core shooting process, it As small as possible emissions and helps companies comply with environmental regulations.

Model Removal Function
The Hydraulic Environmentally Friendly Core Shooting Machine comes equipped with an automatic model removal function. After each cycle, the machine can automatically remove the formed core model, improving overall workflow efficiency.

High Throughput with Low Operating Costs
Despite its advanced features, the Hydraulic Environmentally Friendly Core Shooting Machine offers high throughput while keeping operating costs low. The fully automatic system reduces labor costs, and the hydraulic technology As small as possible the consumption of energy, making it a cost-efficient choice for high-volume production lines.

Flexible and Versatile
The Hydraulic Environmentally Friendly Core Shooting Machine is highly versatile, capable of handling a wide variety of core materials. Its flexibility allows manufacturers to tailor the machine to meet the specific needs of their production processes, whether it involves metals, plastics, or other materials.

Durable and Low Maintenance
Constructed with high-quality materials, the Hydraulic Environmentally Friendly Core Shooting Machine is designed to withstand the rigors of continuous operation. Its robust build ensures long-term durability, reducing the need for frequent repairs or replacements. Moreover, its hydraulic system requires less maintenance than traditional mechanical systems, resulting in lower operational costs.

Applications in Modern Manufacturing

The Hydraulic Environmentally Friendly Core Shooting Machine is ideal for use in industries that demand high-quality, efficient, and environmentally conscious core production. Its application spans various sectors, including:

Automotive Manufacturing: Creating precise and durable cores for engine components and other car parts.

Foundries: Facilitating the creation of cores for casting metal parts used in various machinery.

The Hydraulic Environmentally Friendly Core Shooting Machine offers a combination of precision, efficiency, and sustainability. With its fully automatic operation, hydraulic precision, model removal functionality, and low environmental impact, it stands as a powerful solution for manufacturers looking to enhance production while reducing their carbon footprint.

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NEXT：HZ800-X Lower Mold Removable Type Environmentally Friendly Core Shooting Machine With Door

  • HZ-**-*

    ●B Standard

    ●C with extractor

    ●X Lower mould removal type

    ●S Upper mould with automatic shell connection

    ●650 Mould size 600*525

    ●700 Mould plate size 800*640

    ●800 Mould plate size 900*740

    ●1000 Moulding size 1100*940

    ●Huacheng Horizontal Split Core Shooting Machine

    Drive Pneumatic Pneumatic Pneumatic Pneumatic Hydraulic
    Model HZ650 HZ750 HZ700 HZ800 HZ1000
    Max. sand core weight 15KG 20KG 25KG 30KG 50KG
    Max.mold size (L*W*fixed/movable mold) (650*525*400)MM (800*575*500)MM (800*640*500)MM (900*740*550)MM (1100*940*600)MM
    Max. distance between upper and lower mold 700 800 900 1000
    Ltinerary of opening Mould 450 500 600
    Left and Right Ltinerary of Plunger 125 adjustable 80 200 adjustable 80
    Compressed air pressure (0. 45-0. 7) KPa
    Max. power of core box heating 15KW 20KW 25KW 30KW 40KW
    Max. effective clamping force 16000N 25000N 25000N 25000N 392500N
    Core-pushing means Hydraulic Ejector Hydraulic four-guide ejector
    Sand injection mode Booster control valves
    Die temperature control Digital display temperature controller, arbitrary settings
    Sand type Phenolic resin coated sand
    Power supply AC 380V 50HZ
    Net Weight of Machine 1050KG 1250KG 1450KG 1650KG 6000KG
    Size of Appearance of Machine (L*W*H) (1700*850*2300)MM (1800*900*2500)MM (1900*950*2600)MM (2200*1100*2700)MM (3650*3000*2800)MM





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About Us

Ruian Huazhu Machinery Co., Ltd is an Custom HZ800-X Hydraulic Environmentally Friendly Core Shooting Machine Supplier and OEM/ODM HZ800-X Hydraulic Environmentally Friendly Core Shooting Machine Company . It was founded in 2002 in Ruian, Wenzhou, an economically developed machinery manufacturing base. At present, it has developed into a powerful manufacturer in the domestic foundry machinery industry. It is a company specializing in the production, manufacturing, sales, and technical development of new products of fully automatic coated sand casting equipment, shell core machines, shell mold machines, core shooting machines, casting machines, and molds.

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Industry Knowledge Extension

Functions and Power of Hydraulic Core Shooting Machines

Hydraulic core shooting machines are essential tools in the foundry industry, used to create precise sand cores for metal casting. These machines rely on hydraulic systems to perform the core shooting process efficiently and with great precision.

Function

Description

Sand Injection

Hydraulic systems apply pressure to inject sand-binder mixtures into core molds, ensuring uniformity and compactness.

High Pressure

Hydraulic pumps deliver high pressure to force the sand mixture into detailed molds, essential for creating complex core shapes.

Cycle Control

The hydraulic system controls the cycle time, ensuring the core formation is consistent and reliable across multiple shots.

Precision Control

Hydraulic machines offer precise control over injection pressure, allowing for fine-tuning of core density and hardness.

Curing

Some hydraulic core shooters include integrated curing systems that use heat to solidify the sand cores after they have been injected into the molds.

Ejection Mechanism

Hydraulic systems control the ejection of the finished core from the mold, ensuring smooth operation and reducing the chances of damage.

Automation

Advanced hydraulic core shooting machines can be automated to reduce manual labor, improving productivity and consistency.

Power Source

Powered by electric motors that drive the hydraulic pumps, these machines often consume a considerable amount of energy depending on their size and function.

The hydraulic core shooting machine's power lies in its ability to generate precise and controlled forces for core formation, ensuring that even intricate designs are reproduced with high accuracy. This is particularly important for industries like automotive, aerospace, and heavy machinery, where complex internal cavities are required in cast metal parts.

Differences Between Cold Box and Hot Box Core Shooter Machines

Core shooting machines play a critical role in metal casting by creating sand cores with intricate internal cavities. Cold box and hot box core shooters are two different types of core shooters, each designed to produce cores in specific ways. Here, we explore the differences between these two machines in detail.

Cold box core shooters are designed to cure sand cores by using a cold setting process. The binder material typically used in cold box systems is a chemical resin that hardens when exposed to a gaseous curing agent, such as amines. This process occurs at room temperature, hence the term “cold box.”

Key Features of Cold Box Core Shooter Machines:

  • Curing Process: The core hardens at room temperature through a chemical reaction between the resin and the curing agent.
  • Binder Used: Cold box machines commonly use a two-part chemical binder system (resin + curing agent).
  • Core Strength: Cores produced by cold box machines typically have higher strength due to the chemical curing process.
  • Applications: Ideal for high-precision cores that need to be highly durable and accurate. Commonly used in industries like automotive, aerospace, and heavy engineering.

Advantages:

  • Higher dimensional accuracy.
  • Better control over core density and strength.
  • Reduced environmental impact since the process occurs at room temperature.

Disadvantages:

  • The chemical curing process can be expensive due to the materials involved.
  • Limited by the need for specialized curing gases or equipment.

Hot box core shooters, on the other hand, use heat to cure the sand cores. The core shooting process involves the mixing of sand and binder, followed by a curing phase in which the mixture is heated to solidify the core. These machines often use a resin binder that requires heat to undergo the polymerization process, making the curing process faster compared to the cold box method.

Key Features of Hot Box Core Shooter Machines:

  • Curing Process: Cores are heated to a specific temperature, typically in an oven or heated core box, which triggers the curing reaction.
  • Binder Used: Hot box machines typically use phenolic resins, which harden when exposed to heat.
  • Core Strength: While hot box cores can also achieve good strength, they may be less precise than cold box cores due to variations in heat distribution.
  • Applications: Used for casting large parts or in industries where speed is critical, such as in high-volume production environments.

Advantages:

  • Faster curing time compared to cold box systems.
  • Suitable for producing large quantities of cores.
  • Simpler setup and less reliance on chemical curing agents.

Disadvantages:

  • Lower precision in core dimensions.
  • Can be less environmentally friendly due to the higher energy consumption involved in heating the cores.

Summary of Differences

Feature

Cold Box Core Shooter

Hot Box Core Shooter

Curing Method

Chemical curing at room temperature

Heat curing at elevated temperatures

Binder Used

Resin + curing gas (amine)

Phenolic resin (heated)

Core Strength

High strength, better dimensional accuracy

Good strength but less precise

Production Speed

Slower due to chemical reaction time

Faster, suitable for high-volume production

Applications

Automotive, aerospace, and high-precision industries

Large casting production, automotive, construction equipment

Environmental Impact

Less energy required, environmentally friendly

Higher energy consumption, due to heating processes